Homemade Sciencewith Bruce Yeany

Build plans  /  Open-Works Wall Clock

Equipment build planEnergy

Open-Works Wall Clock

Bruce took a spring-wound pendulum clock from a yard sale out of its case and mounted the exposed movement on an oak board, with an explanation posted beside it. Students can watch stored spring energy turn the gears and keep the pendulum swinging, and hear the chime bar vibrate.

Written from Bruce's original workshop handout. Bruce's final review of this plan is in progress.

Open-Works Wall Clock
DifficultyIntermediate
Build time2-4 hours
CostAbout $10-30 for a used clock
SafetyAdult build / supervision
Good forTeachers, Makers

What it shows

Take the case off a yard-sale clock and its spring, gears and pendulum become a working lesson on energy.

Key ideas: elastic potential energy, kinetic energy, periodic motion, harmonic motion, gears

Safety (Adult build / supervision). A wound mainspring stores a lot of energy and can release suddenly, cutting fingers or flinging parts. An adult should let the spring down fully before removing the movement from its case, or leave the movement as one assembly and never take the spring apart.
Construction

Build it

  1. Choose the clock

    Look for a working spring-driven pendulum clock with a chime. Wind it and make sure it runs before you begin.

    Step 1
  2. Let down the spring

    With the clock key on the arbor, hold the key firmly, release the click, and let the spring unwind slowly under control. An adult should do this step.

  3. Remove the movement

    Take out the screws holding the movement in the case and lift out the works with its hands, pendulum and chime.

  4. Prepare the board

    Cut and sand a board tall enough for the movement and the full swing of the pendulum, then finish it if you like.

    Step 4
  5. Mount the movement

    Fasten the movement to the board using its original mounting points, with spacers if needed so the gears and pendulum clear the wood. Hang the pendulum and check that it swings freely.

    Step 5
  6. Level and set the beat

    Hang the board on the wall, wind the clock, and adjust the board's tilt until the tick and tock sound evenly spaced.

  7. Post the explanation

    Mount a sign beside the clock explaining the energy changes, and ask visitors not to turn the hands.

The physics

How it works

Winding the clock stores elastic potential energy in the coiled spring. As the spring slowly unwinds, that energy becomes the kinetic energy of the turning gears.

The escapement lets the gears advance one tooth at a time and gives the pendulum a small push on each swing. The pendulum's steady back-and-forth swing is periodic motion, and it sets the clock's rate.

When the hammer strikes the chime bar, the bar vibrates back and forth with decreasing amplitude until it comes to rest. That is harmonic motion, and the vibration makes the sound.

Using it

  • Trace the path of energy: your hand winding the key, the spring, the gears, the pendulum, and finally heat and sound.
  • Count the pendulum's swings for 30 seconds and calculate its period.
  • Count teeth on two meshing gears and work out how many times faster the smaller one turns.
  • Ask: Why does the clock eventually stop? Where did the energy go?
Go further

Variations

  • Mount a clear cover over the movement if students will be close to it.
  • Pair it with a simple homemade pendulum so students can see how length changes the period.
If it doesn't work

Troubleshooting

If this happensThe clock stops after a few minutes.Try thisIt is out of beat. Tilt the board slightly until the tick and tock are evenly spaced, or gently bend the crutch so they are.
If this happensThe pendulum hits the board.Try thisAdd spacers behind the movement so the pendulum has room to swing.

© Bruce Yeany · Homemade Science with Bruce Yeany · youtube.com/@YeanyScience
Free for personal and classroom use. Please don't resell or republish. Build and use at your own risk; follow the safety notes and supervise children.